Acme Filter Mask Inc. | Meltblown Non-woven Fabric & Medical Face Mask Manufacturer

Air filter media

Air filter material application
Filtration principle of meltblown nonwoven fabric

The heart of filtration. Our electret meltblown achieves 99.97% (H13/H14) efficiency with low resistance. Ideal for HVAC, cleanrooms, and air purifiers.

More Than Just Fabric: The "Heart" of Your Filtration System

Discover how meltblown nonwoven redefines HEPA standards through micron-level fibers and electret technology.

In HVAC and air purification systems, the choice of filtration media determines energy efficiency and equipment lifespan. With its unique ultra-fine fiber structure, meltblown nonwoven serves as the critical defense line for intercepting particles.

Core Operating Principle: A Dual Defense of Physics and Electrostatics

Meltblown nonwoven relies on more than just a "sieve" effect. Acme utilizes advanced manufacturing processes to construct a 3D, charged fiber maze within the HEPA layer, employing different capture strategies for pollutants of varying particle sizes:

(Click image to enlarge)

Physical Interception Diagram

Physical Interception Mechanism

Target: Dust and pollen > 1μm.

Utilizes Inertial Impaction and Interception. When airflow bypasses fibers, heavier particles cannot turn due to inertia and impact the fibers; or large particles are physically trapped in the fiber gaps.

Source: Wikimedia Commons, author LadyofHats, Public Domain, modified for labeling

Electrostatic Attraction Diagram

Electret Technology (Electrostatic)

Target: Viruses, bacteria, and PM0.3 < 1μm.

Combines the Diffusion effect with Electrostatic Attraction. Even tiny particles drifting with the airflow are actively attracted by the static charge on the fibers like a magnet—key to achieving HEPA-level efficiency.

Source: Wikimedia Commons, author Andrew Jarvis, CC BY-SA 4.0, changes made, share alike

Why Choose Our High-Efficiency Meltblown Solution?

Upgrading from standard media to our premium meltblown nonwoven delivers significant performance boosts to your end products:

Performance Metric Standard Media Our High-Efficiency Meltblown
PM0.3 Efficiency Approx. 40% - 60% Up to 99.97% (H13/H14)
Pressure Drop High (Relies on dense physical layer) Low (Relies on electrostatic attraction, better breathability)
Energy Consumption High fan load, power-hungry Low resistance, significant energy savings
Applications: Industrial Cleanrooms, Hospital HVAC Systems, Home Air Purifiers, Automotive Cabin Filters.

Ready to Upgrade Your Filtration Performance?

We offer customizable basis weights (gsm) and widths, with tuning available for specific pressure drop requirements.

Over 50+ partners are already using our high-efficiency filtration solutions.

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