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Customization & R&D Services

ACME specialize in the formulation and structural design of meltblown nonwovens and functional composites, supporting the full process from proof of concept (POC) to pilot runs, scale-up, and mass production. Whether you need higher filtration efficiency, thermal insulation, oil absorption rate, or chemical resistance, ACME enable fast iteration with data and samples to shorten lead time and reduce costs.

Deliverables: sample rolls/cut pieces, testing data (third-party optional), mass production parameter recommendations, packaging and acceptance specifications.

OEM & Custom Development Process

Acme Meltblown Nonwoven OEM Development Process Flowchart

Standardized Stage-Gate Process for Quality Assurance:

Requirement Analysis: We define critical specs (e.g., Filtration Efficiency, Oil Absorption, Thermal Insulation/Clo, or Tensile Strength) and application scenarios before quotation.
Lab Sampling & Internal QC: Our R&D team produces prototypes and performs strict internal testing to ensure data compliance.
Sample Delivery & Feedback: You receive qualified samples for on-line validation. If adjustments are needed, we iterate quickly.
Pilot Run & Mass Production: We conduct small-scale pilot runs to verify process stability before locking specifications for mass production.

Capabilities Overview

Material Design: fiber diameter distribution, basis weight (gsm), porosity, and composite structures.
Performance Optimization: efficiency vs. pressure drop, Clo value, Rcf (thermal resistance per unit thickness), oil absorption capacity/rate, tear and abrasion resistance.
Reliability Validation: ASTM/ISO test methods, accelerated aging, and chemical resistance testing aligned with application scenarios.
Mass Production Implementation: process parameter windows, incoming/outgoing inspection specs (AQL), packaging, and logistics design.

Customizable Parameters

Item	Available Range / Options	Description
Material	PP / PC / PEI / PET / PBT / Nylon / TPU / TPEE / SEBS	Materials not listed can also be customized
Basis Weight (gsm)	10 ~ 250 gsm	Adjustable by application; higher gsm = thicker
Thickness	0.02 ~ 2.0 mm	Different thicknesses suit filtration vs. insulation
Width	20 ~ 160 cm	Customizable to fit equipment or product sizes
Structure	Depends on customization and composite needs	Can add strength or functionality
Functional Additives	Hydrophobic / Hydrophilic, Antistatic, Antibacterial, Flame-retardant	Customizable for application needs
Color	White / Black / Other (for SEBS-based products)	Selectable for branding or applications
Packaging	Rolls	Default is roll form; special packaging quoted separately

*For medical or regulated products, lead time depends on testing and certification requirements.

Quality & Test Indicators

Indicator	Typical Context	Description
Filtration Efficiency	Varies with particle size	Testable per ASTM or other standards
Pressure Drop	Depends on airflow and structure	Balance between efficiency and service life
Thermal Insulation (Clo)	Typically ≥ 0.5	Reflects insulation of clothing/material
Unit Thickness Efficiency (Rcf)	Varies with material thickness	Efficiency-to-thickness balance
Oil Absorption	Varies by oil type	Common in environmental/industrial cleanup
Chemical Resistance	Varies by reagent	Ensures long-term stability and safety
Mechanical Strength	Meets common ASTM / ISO tests	Includes tear, tensile, etc.

PP Product Test Standards ｜ Used in medical/surgical mask scenarios

The above data are general reference values; actual performance may vary with raw materials, structures, and application conditions.
For precise data, third-party test reports or sample testing can be provided.

R&D Imaging & Fiber Distribution

Fiber Image 2500× ｜ Concentrated diameters, uniform pores

Fiber Image 2000× ｜ Coarser fibers form supporting skeleton

Fiber Image 1000× ｜ Smooth surface, easy to laminate

Fiber Image 1000× ｜ Continuous micropore channels

Fiber Distribution｜Front ｜ Median & standard deviation customizable

Fiber Distribution｜Back ｜ Adjustable differences across sides

Need customized materials or support for mass production?

Share your requirements, ACME provide samples, test data, and production parameter recommendations to help you strike the best balance between timeline and cost.

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Nonwoven OEM ODM

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